sboardcrazy said...Went out yesterday and didn't rig enough downhaul but the luff wasn't a problem as the boom was closer to the middle of the cutout and maybe the luff wasn't as tight..pain going upwind particularly to starboard - it felt heavy and harness lines felt all over the place.I fiddled with them but then decided it must have been lack of downhaul..no panels floppy..I need to mark on the extension..

and pay more attention.
I assume not enough downhaul would cause the feeling I had? Not go upwind, back hand heavy? uncomfortable?
Now you've got me confused.
The boom had been at the bottom of the cutout and was catching, and if you raised it just enough to clear from catching it would be at mouth/nose height.
Now you have reduced the downhaul, which would move the cutout up and make the problem worse?
And you have moved the boom way up the cutout? Why?
It may well be that the sail's cutout just isnt low enough to suit someone short. A friend of mine finds that he is too tall for the cutout on Naish sails and had the same problem as you but at the top of the cutout.
It sounds like cutout height is something you need to take into account when choosing sails in future.
It may be worth your while to get the luff opening lowered, but first just check if you can get comfortable with it as it is.
Are you sure the bottom batten isn't contributing to the luff catching, as you said if there is enough wind, it rotates? Sometimes the mast end of the bottom batten will have difficulty passing the mast.
I would advise putting the boom on and clamp it at the bottom of the opening and dont attach the outhaul.
Then downhaul the sail to within 2 cm of the bottom of its limit.
Then move the boom down to just above the bottom of the cutout and clamp it. Then pull on the outhaul.
If you cant get the sail looking right with the sail block within 2 cm of the extension pulleys, then undo everything and adjust the extension length and start over again.
I usually will have the pulleys of the sail block and extension block within 1 cm of each other after rigging.
From what you have said, under downhauling the sail will only make the boom height problem worse. The sail would also feel more cumbersome and heavier.