HELP!!! FCS Fin Box Converter

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Zeusman
Zeusman
QLD
1363 posts
QLD, 1363 posts
26 Nov 2014 5:50pm
I'm hoping somebody out there can help me with a problem I'm having trouble getting and FCS box converter out of my Starby Pro.

The FCS converter has a screw with an FCS head holding it in place. I tried to get it out one day but I had originally done it up too tight and when I used an FCS key to try and undo the screw I rounded the inside of the head.

I have tried pliers, tapping it with a flat head screw driver to bet it going and several other unsuccessful processes all to no avail.

Has this happened to anyone else? And if so, what did you end up doing to undo the screw?

FRUSTRATED!!!!!!!
Zeusman
Zeusman
QLD
1363 posts
QLD, 1363 posts
26 Nov 2014 6:01pm






SUPHIREAUS
SUPHIREAUS
NSW
115 posts
NSW, 115 posts
26 Nov 2014 7:06pm
Apply super glue or similar to the key insert into screw, let it set then it should come out, just don't over do it with the glue so that it squeezes out when you insert the key
djoblin
djoblin
99 posts
99 posts
26 Nov 2014 4:07pm
you need an extractor

%3Bhttp%253A%252F%252Fen.wikipedia.org%252Fwiki%252FScrew_extractor%3B3208%3B2168
snot
snot
NSW
157 posts
NSW, 157 posts
26 Nov 2014 7:38pm



file/cut a slot in the head and use a screw driver to undo, if you have a small angle grinder use one of those super thin cutting blades, just be careful, or a rat tooth file, just need enough for the tip to grab, if you use the grinder put a few layers of tape down for protection on slippage, other than that mate your rooted…
Piros
Piros
QLD
7296 posts
QLD, 7296 posts
26 Nov 2014 6:45pm
This is so frustrating the FCS key and the Future key are different sizes chances are you used a future key make sure you have a genuine FCS key. If not the extractor works a treat.
colas
colas
5379 posts
5379 posts
26 Nov 2014 4:54pm
Are you sure you have rounded the screw head?

FCS (and future) keys are made of a soft metal so that the key is damaged before the screw head. It is a good safety measure: better replace the key than the screw.

Try to use standard allen keys to unscrew, they are harder than the stock fin keys that must be considered as "consumables".
Zeusman
Zeusman
QLD
1363 posts
QLD, 1363 posts
26 Nov 2014 6:56pm
Thanx gang

I had the same idea about the super glue but a few people said it wouldn't work due to the glue having flex in it even after setting.
Guess i'll have to get myself an extractor.
Zeusman
Zeusman
QLD
1363 posts
QLD, 1363 posts
26 Nov 2014 6:57pm
colas said..
Are you sure you have rounded the screw head?

FCS (and future) keys are made of a soft metal so that the key is damaged before the screw head. It is a good safety measure: better replace the key than the screw.

Try to use standard allen keys to unscrew, they are harder than the stock fin keys that must be considered as "consumables".


Its definitely rounded Colas. Ive tried FCS, Shapers and a couple of other keys and none of them grab. They just keep spinning.
Kieranr
Kieranr
NSW
526 posts
NSW, 526 posts
26 Nov 2014 8:57pm
If you are careful a simple vice grips will do the job........
Zeusman
Zeusman
QLD
1363 posts
QLD, 1363 posts
26 Nov 2014 8:15pm
Kieranr said...
If you are careful a simple vice grips will do the job........

Tried that
Kieranr
Kieranr
NSW
526 posts
NSW, 526 posts
26 Nov 2014 9:17pm
Well then an extractor it is for you young man!!
Tang
Tang
VIC
580 posts
VIC, 580 posts
26 Nov 2014 9:40pm
Interesting they are $18 on the FCS site in the US and $32.95 in Australia. That's a good 50% extra for what exactly? Is there nothing we get ripped off with?
waxer
waxer
SA
247 posts
SA, 247 posts
26 Nov 2014 9:58pm
Trying to file a slot in the screw head will be difficult ,if there is sufficient room ,use an angle grinder with one of the very thin metal cut off wheels to cut a slot deep enough to undo with a flat baded screw driver.Might mark the fin a little but minor colateral damage.
SUPHIREAUS
SUPHIREAUS
NSW
115 posts
NSW, 115 posts
26 Nov 2014 11:14pm
You could also try some Selleys knead it steel, epoxy putty. Put a bit on the end of the key, stick it in the head of the screw let it set overnight and give it a go. Might hold better with less flex than the super glue. Good luck with it.
airSUP
airSUP
40 posts
40 posts
27 Nov 2014 6:51am
Try drill out the screw with a 5mm metal drill bit, that might be the best solution

Kami
Kami
1566 posts
1566 posts
27 Nov 2014 7:19am
Probably something is filling the hole and you cant fully fit the span in , then try to clean the bottom of the screw hole with a little drill...Sometimes some **** get stuck inside the hole; drill off this thing out of the hole .

Slide a new key through the hole down to the bottom of the hole. Try to unscrew.
SomeGuy
SomeGuy
NSW
23 posts
NSW, 23 posts
29 Nov 2014 12:23am
Lightly hammer a very slightly oversize Torx into the rounded hole.

Make sure you spray it with Inox or WD-40 or something first and let it sit for a bit.

Have used this method with success dozens of times.

Otherwise use an Ezy Out, but do it carefully as they break easily and then you have an even bigger mess.

I'd be surprised if the Torx doesn't get it out easily.
flowmaster
flowmaster
363 posts
363 posts
30 Nov 2014 11:23pm
torx with glue would work, use contact gleu, never let's me down so far.
micksmith
micksmith
VIC
1701 posts
VIC, 1701 posts
1 Dec 2014 7:37am
My wife would use a hammer, how about that!
flowmaster
flowmaster
363 posts
363 posts
1 Dec 2014 4:27pm
Make sure you use a real one, seize matters.
wavelength
wavelength
1195 posts
1195 posts
8 Dec 2014 8:53am
So Zeusman, how did you go? Any luck? Or have you decided you really do like that fin set up after all?
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